How Manufacturing Companies Can Generate Less Waste

The filtration of process water can play a critical role in optimizing production lines due to its ability to protect downstream equipment and piping; as well as its role in the quality and value of finished goods. The right filtration equipment can affect a company’s environmental impact through the reduction of emissions and waste generation. It can also safeguard employees by minimizing their exposure to hazardous materials. These factors, in turn, affect the company’s productivity and bottom line.

Despite its significance, many manufacturing facilities have not realized the benefits of optimized filtration for process water. This is because installing a filtration system — where none has previously existed — can be difficult to justify with tight capital budgets. In addition, decision makers face the same challenge when a filtration system is in place and operating. However, a careful look at key cost factors can quickly justify an investment that will generate a significant return — whether it is a new investment or an upgrade — with an up-to-date filtration system.

Important: When exploring water treatment filtration options there is a growing area of concern pertaining to water conservancy and water supply — especially freshwater. When this is combined with an increased emphasis on reducing the environmental impact from waste creation and disposal, it is important that all industries take a second look at their manufacturing processes, and determine if it is time to evaluate newer filtration technology. The cost reduction resulting from a new system may surprise you.

There are two ways to achieve this. One method is to use equipment that requires less fresh water. The second method is water reuse when the amount of water used is mandated by the process requirement. This trend is fueled by several economic benefits that can be broken down into separate and specific areas of cost savings:

  • Reduced cost for purchase and treatment of fresh water.
  • Reduced cost for heating process streams or money saved through energy recovery.
  • Reducing waste treatment costs.

Any decision regarding filtration of water should be weighed against the relative importance of each of these factors.

In addition to minimizing overall maintenance costs, other factors include labor costs, the potential costs of lost production, conversion, and recovery of valuable products during scheduled and unscheduled downtime. While much of this can seem intimidating, there are a few easy methods to determine whether your current filtration system needs an update to a more state of the art filtration system.

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